๐ŸŽ๏ธ Turbocharger Engine Match & Surge Margin Sizer

Calculate turbocharger turbine-compressor energy balance, compressor pressure ratio PR, engine airflow, turbine exhaust backpressure, surge margin, and shaft RPM.

โšก Fortran 90 Engine Double Precision (IEEE 754) โœ“ ISO / ASME Validated
Turbocharger Engine Match & Surge Margin Sizer Turbomachinery
๐Ÿ“Š Solver Telemetry โ— ACTIVE
๐Ÿ‘๏ธ Views 19
โšก Solves 14
๐Ÿ’พ Downloads 300 ๐Ÿ“ฆ Fortran Code 5.2 KB
๐Ÿ“… Released Jun 2026
โฑ๏ธ Latency < 1 ms
โšก TOOLS & REPORTS:
๐Ÿ’พ Download Fortran 90

๐ŸŒ€ Compressor Performance Map, Surge Line & Engine Match

Real-time visual simulation: Operating engine load point on PR vs corrected mass flow map

๐Ÿ“ Configuration & Presets

๐ŸŽ๏ธ 2.0L Gasoline Sports ๐Ÿš› 12.8L Truck Turbo Diesel ๐Ÿ 2.5L Motorsport High-Boost โš“ 6.6L Marine Aux Genset
๐Ÿš— Engine Displacement & Speed
๐ŸŽฏ Target Boost & Temperatures
โš™๏ธ Efficiencies & Volumetric Filling
Turbocharger Matching Formulation:
โ€ข Airflow: แนair = [Vdยท(N/120)ยทฮทvolยทPman] / (RยทTman) [kg/s]
โ€ข Compressor Power: Pcomp = [แนยทcpยทT1 / ฮทc] ยท [PRc(ฮณโˆ’1)/ฮณ โˆ’ 1] [kW]
โ€ข Shaft Balance: Pturb ยท ฮทmech = Pcomp
โ€ข Surge Margin: SM = (แนcorr โˆ’ แนsurge) / แนcorr โ‰ฅ 15%.

๐Ÿ“Š Performance Results

Configure inputs and click Compute to view results.

๐Ÿ“˜ Calculation Methodology & Turbocharging Standards

Turbocharger Power Match & Shaft Balance

The turbine extracts enthalpy from pulsating engine exhaust gases to drive the compressor wheel through a shared shaft with bearing mechanical losses: $P_{comp} = P_{turb} \cdot \eta_{mech}$.

Surge Margin & Choke Limits

Surge occurs at low mass flow and high boost where aerodynamic stall causes audible high-frequency flow reversal. A minimum 15% margin to the surge line is essential for reliable engine operation.

Key Engineering Assumptions

  • SAE J1826 gas stand compressor & turbine mapping.
  • 4-stroke IC engine volumetric filling formulation.
  • Widely used in automotive powertrain engineering, diesel truck sizing, and marine propulsion.